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Sunday, December 24, 2017

A Quick Post for the Holidays! - Improvising a Hole Gauge

It's been busy for me getting ready for the holidays, but I did have one little tip when your practicing the future of making things.

I found myself needing to double check a hole size.  All I needed to do was to check to see if I #6, or a #8 screw would fit in a hole in a simple bracket.

Normally, I would check it with calipers.  I'm used to being able to do that.  I almost always have them available.  Almost...

Dial Calipers, similar to my set.  These are perfect for measuring small holes,
but not when you don't have them with you!
Image Credit: Wikipedia
But today, I didn't have calipers my calipers.  They were at home, and I wasn't.  So what to do? 

I realized what I did have, was a full drill index (fractional, letter, and number drills!).  In other words, a full set of improvised hole gages!

My set of hole gages!  They can also be used to drill holes! 
I just placed a few drills in the hole I was checking until I got one that told me what I needed to know.  The hole was too small for a #8 screw.  I had to get some #6 screws to do the job. 

It's not a perfect fit, but it's enough to tell me only a #6 screw will fit.
A #8 is too big. 
So as your working in your own shop, remember that while you may not have the perfect tool for the job, with a little improvisation, you may have a perfectly acceptable substitute! 

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